Hones and Honing Tools

Hones and honing tools are abrasive products used to refine the finish of internal bores and external surfaces. There are three basic types: flexible hones, hand hones, and honing sticks or tools. Flexible hones have abrasive beads bonded to the ends of bristles. Like other hones and honing tools, they are used to smooth or refine the finish of internal or external surfaces. Hand hones or diamond hones are designed for the offhand honing of ground cutting-tool edges. Honing sticks or honing tools are used for finishing internal bores. Internal grinding uses smaller-diameter wheels or abrasive products for grinding or finishing the surface a part’s inner diameter (ID).  

Product specifications for hones and honing tools include width, rotary speed, and shank or bore diameter. Hone width is measured in English units such as inches (in), feet (ft), and yards (yd); or in metric units such as millimeters (,mm), centimeters (cm), and meters (m). Typically, the rotary speed is expressed as a maximum value. The bore is used to mount or hold the abrasive product on a spindle or mandrel. Bore diameter is the inner diameter of the center mount. Shank diameter is the diameter of the integral shank, pin, shaft, or mandrel on mounted points or wheels. Parameters for hones and honing tools also include measurements such as outer diameter (OD). 

Abrasive grain type and grit size are important considerations when selecting hones and honing tools. Choices for abrasive grain include aluminum oxide, boron carbide, ceramic, emery or crocus, garnet, silicon carbide, cubic boron nitride (CBM), synthetic diamond, tungsten carbide, and zirconia. Grit size applies to abrasive products with abrasive grains held in a matrix or bonded to a surface. Examples include coated abrasives, dressing sticks, superabrasives, vitrified grinding wheels, and honing stones or grit dressers. Grit sizes for hones and honing tools are based on proprietary grading systems or standards such as ANSI, FEPA, or JIS.  The grading system or standard defines a grit size through specified upper and lower limits at certain points in the size distribution. 

Hones and honing tools are available in various mounting styles. Some products are suitable for hand-held use. Others have a central hole or bore for mandrel, arbor, spindle, or shaft mounting. Hones and honing tools that are mounted onto an integral mandrel, pin, arbor or shaft are also available.

• Study of Cylinder-Wall Micro-Structure (.pdf)
  An extensive study using a Scanning Electron Microscope to examine and compare the results of cylinder honing using rigid hones versus the Flex-Hone® Tool. The booklet examines what the honed...
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• Valve Maker Cuts Deburring Costs With Flexible Honing Tool (.pdf)
  A leading manufacturer of air valves has developed a new method of honing burrs created during the molding of the aluminum body for a quickexhaust valve. The new system incorporates a special...
  (read more)
• Mercury Marine Improves Quality Control with Flexible Honing Tool (.pdf)
  A leading international manufacturer of outboard engines has developed a new method of honing the burrs created during the boring of its engines' cylinders. The new system incorporates a special...
  (read more)

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Part Numbers for Hones and Honing Tools