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About Industrial Parts Washers and Cleaning Systems
Industrial parts washers remove grease, soil, oil, abrasive dust, blast debris, swarf, paint, corrosion or other contaminants from the surfaces of components exiting a production line. They use hot water, detergents, solvents, vapors, abrasive particles, acids, and alkaline solutions to clean part surfaces. Industrial parts washers are usually powered by electricity, gasoline, oil, or steam and include a wash tank made of glass, plastic, steel, or stainless steel. Complete turnkey systems, individual components, and removable subsystems are available. Some industrial parts washers use a CNC controller to adjust cleaning solution levels and parameters such as heat, pressure, speed, applied load and flow rate in a pre-programmed manner. Other industrial parts washers are controlled or programmed through a computer-based interface. Parts can be front-loaded, top-loaded, continuously loaded, indexed, or returned to operators in a barrel, tumbler, basket, tray, rack system, robotic arm, rotary table, spinner hanger, turnstile, or conveyor.
There are many types of industrial parts washers. Burn-off or thermal systems use heat to remove grease, oil, paint or other organic compounds from the surfaces of paints. Degreasers use a solvent or vapor to remove greases and organic compounds that are insoluble in water or aqueous systems. In fluidized bed systems, air is blown through a porous bed or screen to suspend abrasive particles that clean the exposed surfaces of parts. In immersion tank cleaning systems or scrub tanks, parts are immersed in a tank where the cleaning bath is agitated with impellers or paddles, or the parts are scrubbed manually. Ultrasonic cleaning processes use immersion tanks in which the cleaning solution is vibrated at ultrasonic frequencies. Spray washers use pressure washing or rinsing capabilities to direct a stream of water or a water/detergent mixture at high pressure to clean or remove surface debris such as scale, rust, paint, dirt, grease, or abrasive dust.
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