Gas Filtration Elements

Gas filtration elements are designed to remove particulates from a gaseous process stream. They are used in natural gas processing systems and gas extraction applications. There are many different types of gas filtration elements. Choices include micro filers, ultra filters, and nano filters; reverse osmosis, return line, and cartridge filtration products; as well as bag house elements and wire mesh filters. Micro filtration elements have membranes with pore sizes ranging from 0.1 to 10 µm. Ultra filtration elements are designed to remove particulates between 0.001 and 0.1 µm. Nano filtration elements separate molecules by size and are often used to purify, soften, and de-color drinking water. Reverse osmosis filtration elements use synthetic membranes that are permeable to water molecules and impermeable to contaminants. Cartridge filters feature a pleated or mesh-like construction and may be disposable or recyclable. Bag filter or bag house (baghouse) elements are used in a variety of processing applications. They provide a low-cost alternative to gas filter elements such as filter cartridges.  

Some gas filtration elements use organic filtration media. Activated carbons are usually made from bituminous coal or lignite and used in wastewater treatment applications. The material source and mode of activation provide specific end-use properties. Activated clay is often used to remove dissolved contaminants such as acids, oxidation by-products, and surfactants. Diatomaceous Earth (DE) is a naturally-occurring mineral with high absorption, low bulk-density, and high brightness. Cellulose is a natural, plant-based filter material with rough fibers that vary in both size and shape. Types of cellulose include cellulose acetate, nitrocellulose or cellulose nitrate, and regenerated cellulose. Like cellulose, cotton is a highly-efficient filtration media. Cotton’s irregularly-shaped fibers and strong absorption properties provide strength even under wet conditions. Other types of gas filtration elements use sand and paper.  

Synthetic filtration media for gas filtration elements include plastics such as polyethersulfone (PES), polypropylene (PP), polytetrafluoroethylene (PTFE), polyvinylidene fluoride (PVDF), polyvinylidene chloride (PVDC), and polysulfone (PSU). PES is a high-performance polymer that provides excellent resistance water and steam. PP is a thermoplastic filter material that can be used in outdoor applications because of its resistance to ultraviolet (UV) light, weathering, and ozone. PTFE exhibits a high degree of chemical resistance and is often marketed in proprietary classes of materials such as Teflon^® (DuPont Dow Elastomers). PVDF filters also provide good chemical resistance, but do not perform well at elevated temperatures. PVDC offers low permeability to water vapor and gases while PSU afford good dimensional stability. Synthetic filtration media for gas filtration elements also includes non-plastic materials such as glass fiber, glass wool, ceramics, metal, and porous metal. 

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