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Cutoff Wheels and Abrasive Saw Blades Specifications

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Type & Dimensions




   Type       
   Your choices are...
 
      
 
   Straight Wheel
 
     Grinding wheels consist of abrasive grains bonded together by a matrix of resins, epoxy, rubber, metal, and vitrified glass materials. Straight wheels have a simple, flat disc shape without any recesses, flaring or cups. ANSI B74.2 Type 1 or type 41 wheels fall under this group.  Type 1A1, 1A8 are designations for straight superabrasive wheels with a straight face and no recess. 1A1R wheels are recessed for cut-off or slot cutting applications. 1A8, 1B1, 1E1, 1EE1, 1F1, 1FF1, 1V1, 1V1P are straight superabrasive wheels with modified faces (beveled, included angle or radius).
 
   Depressed Center (Type 42)
 
     Grinding wheels with a depressed center, which helps keep the mounting hardware out of the grinding process. ANSI type 27, 28 and 29 wheels fall under this category. ANSI type 27 wheels have a flat configuration with a depressed center.  ANSI type 29 wheels fold back away from the workpiece and wheel center while ANSI type 28 wheels project out in front of the wheel center toward the workpiece. Depressed center wheels are applied is rough offhand grinding or snagging of castings, weld beads, flash or parting lines or defects in metal parts.
 
   Sectioning / Thin Kerf
 
     Sectioning blades usually consist of very thin superabrasive wheels for sectioning, dicing wafers, metallography samples or other specialized applications.  Slicing of boules into semiconductor wafers, dicing processed wafers into IC chip or dies, cutting optical components, or other specialized cut off operations usually using thin superabrasive sectioning blades.
 
   Slotted
 
     Saw or cut-off blade with slots which help to remove debris and can improve cutting performance.

 
 
   Specialty / Other
 
     Other specialty, proprietary or patented abrasive or abrasive product.
 
   Search Logic:      All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches.
   Superabrasive Blade?
 
     Superabrasives and diamond tools consist of grinding wheels, wheel dressers, single point tools and other products utilizing diamond or cubic boron nitride (CBN) abrasive grain.
 
   Search Logic:      "Required" and "Must Not Have" criteria limit returned matches as specified. Products with optional attributes will be returned for either choice.
   Reinforced?
 
     Abrasive product reinforced with a fiberglass mesh, fibers or other materials to improve the structural integrity of the product.
 
   Search Logic:      "Required" and "Must Not Have" criteria limit returned matches as specified. Products with optional attributes will be returned for either choice.
   Outer Diameter (OD):
 
     The OD is the outer diameter of the abrasive product.
 
   Search Logic:      User may specify either, both, or neither of the "At Least" and "No More Than" values. Products returned as matches will meet all specified criteria.
   Bore ID / Shank Diameter:
 
     The bore is the inner diameter of the center mount of the abrasive product.  The bore is used to mount or hold the abrasive on a spindle or mandrel. The shank diameter is the diameter of the integral shank, pin, shaft or mandrel on mounted points or wheels.
 
   Search Logic:      User may specify either, both, or neither of the "At Least" and "No More Than" values. Products returned as matches will meet all specified criteria.
   Thickness:
 
     The wheel face thickness or the overall thickness of the abrasive products such as stones, segments, hand pads, etc.
 
   Search Logic:      User may specify either, both, or neither of the "At Least" and "No More Than" values. Products returned as matches will meet all specified criteria.
Abrasive Grain Type




   Abrasive Grain Type:       
   Your choices are...
 
      
 
   Aluminum Oxide
 
     Aluminum oxide is the most common industrial mineral in use today. Fused aluminum oxide is produced synthetically by melting bauxite and additive in an arc furnace to form a fused aluminum oxide ingots, which are later crushed and sized.  The various types of fused aluminum oxides are distinguished by the levels of chemical impurities remaining in the fused mineral. Titanium and chromium oxides are typical additives.  Fused aluminum oxide is available in several variations depending on composition and processing such as white (high purity), brown or regular (titanium oxide modified) and pink (chromium oxide additions). Titanium oxide additions can toughen the abrasive and enable heat-treating process, which changes brown aluminum oxide to a blue colored grain as titania precipitates form. Aluminum oxide abrasives are also produced with chemical precursors and precipitation, calcination and/or sintering processes. Calcined or platelet aluminas as used in fine grit or polishing applications.  Sol-gel aluminum oxide is produced in using chemical ceramic technology, but this abrasive has very high performance and is usually referred to as Ceramic abrasive grain to distinguish the grain from lower performing fused aluminum oxide.  Aluminum oxide occurs naturally in the form of the mineral corundum, but the mineral is not used as a commercial abrasive except as a component of emery.
 
   Ceramic
 
     Ceramic abrasives typically consist of aluminum oxide with or without additional modifiers produced using a sol-gel and sintering process.  The ceramic processing route results in a hard, dense abrasive with an extremely fine crystal size and outstanding grinding performance on a variety of workpiece materials.
 
   Silicon Carbide
 
     Silicon carbide is a synthetic abrasive first developed in the late 1800s.  SiC is harder than aluminum oxide, but more friable than fused aluminum oxide grains. Silicon carbide is typically applied to nonferrous applications (brass, aluminum, titanium).  The high solubility of carbon and silicon in iron would result in a reaction of silicon carbide with the iron base alloy and poor grinding performance.  Levels and types of impurities distinguish the green and black forms of silicon carbide. The sharp and easily fractured abrasive grains for abrading other non-metals such as the stone, glass, wood, and leather. SiC, like diamond, is susceptible to oxidation at higher temperatures.
 
   Zirconia (e.g., NorzonĀ®)
 
     Alumina-zirconia abrasive grain consists of a fused alloy of aluminum oxide and zirconium oxide.  NorZonĀ® is widely used variation proprietary to Norton Company, which consisting of a fused and quenched eutectic mixture of aluminum oxide and zirconium oxide.  The resulting fine structure and higher hardness contributes to improved grinding performance on stainless steel, titanium and other exotic metals.
 
   Superabrasive - Diamond
 
     Synthetic diamond is produced synthetically in a high temperature, high pressure process anvil press. Diamond is superabrasive grain with the highest known hardness and a cubic crystal structure. Diamond is used for grinding nonferrous metals, ceramics, glass, stone, and building materials. Diamond is not useful in grinding steel or ferrous alloys because carbon or diamond readily dissolves or reacts with iron.  Diamond pastes are useful in ferrous polishing or lapping applications where heat and reactivity are not a factor.  Diamond is susceptible to oxidation at higher temperatures
 
   Superabrasive - CBN
 
     Cubic boron nitride (CBN) is superabrasive grain with hardness second to diamond and a cubic crystal structure.  CBN provide super grinding performance on carbon and alloy steel.  Diamond is not useful in grinding steel or ferrous alloys because carbon or diamond readily dissolves or reacts with iron.  CBN is produced synthetically in a high temperature, high pressure process anvil press a process similar to synthetic diamond production.
 
   Tungsten Carbide
 
     Crushed tungsten carbide grit is utilized in metal bonded products for abrasion of tough materials such as composites, fiberglass, reinforced plastics, rubber and other specialized materials.
 
   Other
 
     Other specialty, proprietary or patented abrasive grain, grit or abrasive material.
 
   Search Logic:      All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches.
   Metal Clad / Armored?
 
     Abrasive grain with a metal layer or coating.  Certain superabrasive products utilize metal clad grain to dissipate heat or enhance bonding.
 
   Search Logic:      "Required" and "Must Not Have" criteria limit returned matches as specified. Products with optional attributes will be returned for either choice.
Grit Size




   Grit Size:
 
     Applies to products using abrasive grains held in a matrix or bonded to a surface such as coated abrasives, MSL superabrasives, vitrified grinding wheels, dressing sticks, honing stones or grit dressers. Grit sizes are based on ANSI, FEPA, JIS or proprietary grading system standards.  Grading system standards define a grit size through specified upper and lower limits at certain points in the size distribution.
 
   Search Logic:      User may specify either, both, or neither of the "At Least" and "No More Than" values. Products returned as matches will meet all specified criteria.
   Grading / Grit System:       
   Your choices are...
 
      
 
   ANSI - Bonded
 
     American or U.S. grading or grit size standards for abrasive grains used in bonded abrasives or grinding wheels.
 
   FEPA - F
 
     European grading or grit size standards for abrasive grains used in bonded abrasives or grinding wheels.
 
   JIS
 
     Japanese grading or grit size standards for abrasive grains.
 
   Micron Graded
 
     Very fine abrasive grain graded to micron size ranges usually based an average particle size.
 
   Specialty / Other
 
     Other unlisted, proprietary, or specialized grading or grit system.
 
   Search Logic:      Products with the selected attribute will be returned as matches. Leaving or selecting "No Preference" will not limit the search criteria for this question; products with all attribute options will be returned as matches.
Applications




           
   Your choices are...
 
      
 
   Dry Cutting
 
     Abrasive products designed or suitable for dry grinding applications.
 
   Wet Cutting / Waterproof
 
     Waterproof abrasive products designed or suitable for grinding using a water or water-oil coolant mixture.
 
   Bench / Backstand
 
     Abrasive product designed for use on bench or back stand grinders or sanders with offhand (handheld) presentation of the parts to the abrasive.
 
   Portable Grinder / Handheld
 
     Abrasive product designed for use on portable or handheld grinders or sanders such as weld grinding on a large fabrication.
 
   Specialty / Other
 
     Abrasive products designed or suitable for other specialty, proprietary or patented applications.
 
   Search Logic:      All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches.
   Products / Materials Abraded:       
   Your choices are...
 
      
 
   Metalworking
 
     Abrasive products designed for metal grinding or finishing applications.
 
   Automotive
 
     Abrasive products designed or suitable for automotive applications such as part or weld grinding and paint sanding.
 
   Ceramics / Glass
 
     Abrasive products designed or suitable for ceramics and glass grinding or finishing.
 
   MRO / Construction
 
     Abrasive products designed or suitable for cutting, grinding or finishing in maintenance & repair operations (MRO) such as the grinding of repair welds.
 
   Ophthalmic / Optical
 
     Abrasive products designed or suitable for cutting, grinding or finishing applications in optical lens or component fabrication as well as for eyeglass or ophthalmic production.
 
   Plastics / Composites
 
     Abrasive products designed or suitable for cutting, grinding or finishing plastics or composite materials.
 
   Semiconductors / Electronics
 
     Abrasives wheels and blades designed for semiconductors or electronics such as back grinding, finishing, CMP pad dressing, IC die cutting, wafer slicing or other electronics applications.
 
   Specialty / Other
 
     Abrasive products designed or suitable for cutting, grinding or finishing other unlisted specialty or proprietary materials.
 
   Search Logic:      Products with the selected attribute will be returned as matches. Leaving or selecting "No Preference" will not limit the search criteria for this question; products with all attribute options will be returned as matches.
   Rotary Speed:
 
     The maximum rotary speed or speed range recommended by the supplier.
 
   Search Logic:      User may specify either, both, or neither of the "At Least" and "No More Than" values. Products returned as matches will meet all specified criteria.
Bond Type




   Bond Type:       
   Your choices are...
 
      
 
   Metal
 
     Metal bond between the abrasive grains and between the grains a metal substrate.  Metal bond systems are used mainly for superabrasive or tungsten carbide grit products. Three metal bond types are sintered, MSL and electroplated metal bond systems. Sintered metal bond systems are used when a thicker layer of superabrasive is required.  Metal single layer (MSL) wheels consists of a specialized braze layer that forms a single layer of superabrasive and bond. The electroplated bond system is used to produce fine grit superabrasive products. 
 
   Resin / Plastic
 
     Bonded abrasive product with a resin, resinoid or plastic bond system between the abrasive grains.
 
   Rubber
 
     Bonded abrasive product with a rubber or elastomer bond system between the abrasive grains.
 
   Other
 
     Other specialty, proprietary or patented bond type.
 
   Search Logic:      All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches.
Mounting




   Mounting:       
   Your choices are...
 
      
 
   Bore / Center Mount
 
     Central hole or bore for mandrel, arbor, spindle or shaft mounting.
 
   Integral Mandrel (Mounted)
 
     Abrasive tool is supplied as mounted onto an integral mandrel, pin, arbor or shaft.
 
   Quick Change
 
     Abrasive product or disc designed for mounting using a quick change mechanism such as Norton's SpeedLocTM.
 
   Specialty / Other
 
     Other specialty, proprietary or patented mounting method.
 
   Search Logic:      All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches.
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