Complete system with all of the components required for the parts washing applications, such as tanks, agitators, ultrasonic transducers, pumps or pressure generators, cabinets, nozzles or wheels, and reclamation systems.
A parts washer machine part or component that can be used to build a system or replace a worn or broken component.
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Cabinets are glovebox-like vessels that hold the workpiece and the parts during manual pressure spray parts washing process. Cabinets usually consist of a chamber with glove ports, viewing window and internal lighting. The workpieces rest on an open grid that allows used cleaning solution to drop through for recycling or disposal.
The pump or pressure generator increases the pressure of the cleaning solution or water. Crankshaft driven plunger pumps are commonly used to generate high-pressure water pressure spray parts washing or rinsing.
Subsystem for the separation, filtration and/or collection of oil, debris, metal chips, abrasive media, scale, dust, fine swarf or other waste removed during the cleaning process. The collection system can facilitate recirculation or disposal of wash solutions or solvents.
The washtub, scrub tank or sump tank contains the water, solvent or cleaning solution. Parts are immersed directly in wash tanks. Sump tanks are used to catch cleaning solution that has been sprayed over parts.
Other unlisted, specialized, or proprietary component.
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A bioremediation system or cleaner contains active microorganisms as well as surfactants. Bioremediation is a natural, green cleaning process, which uses microorganisms to convert oil, grease or other organic waste in contaminated cleaning process water into environmentally harmless by-products. The surfactant constituents in the bioremediation cleaning system clean the parts, while the microorganisms or enzymes from the microbes digest and break down the removed oil or grease in the washing solution into benign water and carbon dioxide molecules. ATCC Class 1 microbes are chosen, which are harmless to humans. Specific microrganisms are chosen depending on the type of organic waste or contaminants to be broken down.
Strongly caustic or high alkaline aqueous cleaners can be effective in removing grease and oil from parts, but these cleaners are very corrosive and special care must be taken to protect workers and equipment. Solvent based cleaners are very effective in degreasing, but solvents can have low flash points and can require environmental permitting. Special care must be taken to protect against sparks or opens flame that could cause a fire or explosion of the solvent vapors. Permits may require measures are taken to recover or minimize the released fugitive solvent vapors. A bioremediation cleaner provide several safety and environmental benefits over solvent or aqueous based systems such as noVOCs to contain, non-flammable cleaning solution, pH neutral and non-WHMIS controlled.
The machine uses solvent or solvent vapors to clean and prepare surfaces of parts. In solvent vapor degreasers, the solvent is evaporated and then condensed on the parts surface. The condensed solvent cleans the parts and drips back down into the tank for reclamation or disposal.
Other unlisted, specialized, or proprietary cleaning process.
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Machines used to clean or remove dirt, paint, grease or other contaminants from a part's surface to meet surface finish requirements or to prepare the surface for additional processing.
Machines used to clean or remove contaminants from surfaces of critical parts such as wafers, storage discs or other electronic components, biotechnology devices or pharmaceutical equipment parts. The smallest amount of remaining contaminants on the surface can result in a defect causing the scrapping of the products.
Other unlisted, specialized, or proprietary application or operation.
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The maximum internal part height that can be cleaned on the table or fit into the wash tank, cabinet, room or enclosure. Also, the depth into the tank.
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Parts cleaning system typically designed in a U-shape configuration in order to return the part to the operator after the cleaning process in completed.
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Part is mounted on a belt, chain or roller conveyor for presentation to the cleaning system, solution or spray. Conveyor types vary depending on the specifics of the cleaning requirements as well as part sizes and configurations. Common conveyor types used in cleaning systems are roller, belt, over monorail, power and free, and chain-on-edge
Hoist systems are used to lower large parts or rack into and out of a parts cleaning system. Racks provide a method to hold or separate parts to prevent the damage that may occur in a tumbling or basket cleaning process.
Other unlisted, specialized, or proprietary workpiece loading type.
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Parts washer with an auxiliary nozzle or air blow gun for drying or air washing parts. Also, machines with a heater or process dryer for thermal drying.
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Glass is a large class of materials with variable mechanical and optical properties that is formed by cooling from a molten state without crystallization. Glass is a hard, brittle material consisting of a mixture of silicates that is usually transparent or translucent. It is considered to be a cooled liquid rather than a true solid.
Any of numerous organic, synthetic, or processed materials that are mostly thermoplastic or thermosetting polymers of high molecular weight and that can be made into objects, films, or filaments.
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Other unlisted, specialized, or proprietary machine mounting type.
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Machine or system using a CNC controller to operate automatically with little or no operator intervention. The machine changes or adjusts cleaning solution and other parameters such as heat, pressure, speed, applied load or flow rate in a pre-programmed manner.
System controlled or programmed through a Windows or PC interface. The machine changes or adjusts cleaning solution and other parameters such as heat, pressure, speed, applied load or flow rate in a pre-programmed manner.
Other unlisted, specialized, or proprietary form of automation.
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