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Immersion Heaters, Flange and Screw Plug Specifications

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Power Requirements and Output




   Maximum Operating (Sheath) Temperature
 
     Maximum operating (sheath) temperature is the highest temperature that the heater's sheath (or protective cover) may reach. This is not the maximum temperature a heated substance may reach.
 
   Search Logic:      All matching products will have a value greater than or equal to the specified value.
   Phase:       
   Your choices are...
 
      
 
   Single Phase
 
     Heaters use single-phase power.
 
   Three Phase
 
     Heaters use three-phase power.
 
   Search Logic:      All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches.
   AC Voltage Required
 
     Heaters require AC voltage. Most heaters use AC voltage instead of DC voltage.
 
   Search Logic:      User may specify either, both, or neither of the "At Least" and "No More Than" values. Products returned as matches will meet all specified criteria.
   kWatts
 
     Heating capacity is the wattage which the heater can deliver.
 
   Search Logic:      User may specify either, both, or neither of the "At Least" and "No More Than" values. Products returned as matches will meet all specified criteria.
   Watt Density
 
     The maximum watt density that the heater can deliver. Watt density is a good measure of how quickly the heater can transfer heat to a heated surface. To calculate watt density, suppliers divide the available wattage by the heated surface area.
 
   Search Logic:      User may specify either, both, or neither of the "At Least" and "No More Than" values. Products returned as matches will meet all specified criteria.
Mechanical Specifications




   Mounting      Represents the options available for installing the heater.
   Your choices are...
 
      
 
   Flange Mount / (ANSI) Flanges
 
     Immersion heaters are equipped with a flange that is installed typically by bolting the unit to a matching flange welded to a vessel wall. Circulation heaters are equipped with ANSI flanges.
 
   Screw Plug / NPT Threaded
 
     Immersion heaters are equipped with a pipe fitting that screws into a threaded well. Circulation heaters are equipped with national pipe threads (NPT).
 
   Search Logic:      All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches.
   Flange or Thread Diameter
 
     The diameter of the mounting flange or pipe thread. Typically, a circulation heater has identical inlet and outlet diameters.
 
   Search Logic:      User may specify either, both, or neither of the "At Least" and "No More Than" values. Products returned as matches will meet all specified criteria.
   Immersion (Heated) Length
 
     Immersion length is the heat-delivering length that is actually submerged in the heated substance.
 
   Search Logic:      User may specify either, both, or neither of the "At Least" and "No More Than" values. Products returned as matches will meet all specified criteria.
   Number of Elements
 
     The number of heating elements in the heater.
 
   Search Logic:      All matching products will have a value greater than or equal to the specified value.
Applications




   Applications       
   Your choices are...
 
      
 
   Gases / Vapors
 
     Products can be used to heat inert gases and vapors.
 
   Clean Water Heating
 
     Products are used to heat clean or pure water, or substances that have a similarly low viscosity.
 
   Process Waters
 
     Products are used to heat soap and detergent solutions, or demineralized or deionized water.
 
   High Purity Waters
 
     Heaters are designated by the manufacturer as designed for high-purity applications.
 
   Lightweight Oils & Degreasing Solutions
 
     Products are designed for use with heat transfer oils, synthetic heat transfer materials, degreasing solutions, etc.
 
   Heavy Weight Oils
 
     Products are used heat heavy, viscous oils to increase flow or pumping velocity.
 
   Medium Weight Oils
 
     Products are used to heat medium-weight oils such as gear oils, fuel oils, and some heat transfer oils.
 
   Mild Corrosive Solutions
 
     Heaters are designed for use in corrosive solutions of less than 25% concentration.
 
   Severe Corrosive Solutions
 
     Heaters are designed for use in corrosive solutions of up to 50% or more concentration.
 
   Caustic Solutions
 
     Heaters are designed for use in caustic solutions.
 
   Liquid Paraffin
 
     Heaters are designed for use with liquid paraffin or materials with a similar viscosity.
 
   Other
 
     Other unlisted, specialized, or proprietary applications.
 
   Search Logic:      All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches.
Sleeve (Sheath) Material




   Sleeve (Sheath) Material      Most heaters have a protective sheath or sleeve that covers the heating elements. There are usually many choices for sheath or sleeve material.
   Your choices are...
 
      
 
   None
 
     The heater has a bare, exposed heating element without a sleeve or sheath.
 
   Aluminum
 
     The sleeve or sheath is made of aluminum, a bluish, silver-white, malleable, ductile, light, trivalent, metallic element that provides good electrical and thermal conductivity, high reflectivity, and resistance to oxidation.
 
   Brass
 
     The sleeve or sheath is made of brass, an alloy that provides good strength, excellent high temperature ductility, reasonable cold ductility, good electrical conductivity, excellent corrosion resistance, and low magnetic permeability.
 
   Copper
 
     The sleeve or sheath is made of copper, a common, reddish, metallic element that is ductile and malleable. Copper is one of the best conductors of heat and electricity.
 
   Fluoropolymer (Teflon®)
 
     The sleeve or sheath is made of a fluropolymer such as Teflon® (DuPont Dow Elastomers). Teflon refers to a class of fluoropolymer resins used for a wide variety of commercial applications. They are highly-resistant to temperature, chemical reaction, corrosion, and stress-cracking.
 
   HT Foil (Ceramic Foil)
 
     The sleeve or sheath is made of high temperature (HT) foil. HT foil is sometimes called ceramic foil.
 
   Iron
 
     The sleeve or sheath is made of iron.
 
   Nickel Alloy (Inconel®, Incoloy®, Monel®)
 
     The sleeve or sheath is made of nickel alloy. The amount of nickel varies by alloy type. Proprietary alloys include Inconel®, Monel® (Special Metals Corporation) and Incoloy® (Inco Alloys International).
 
   Polyimide (Kapton®)
 
     The sleeve or sheath is made of a polyimide such as Kapton® (DuPont).
 
   Rubber
 
     The sleeve or sheath is made of natural or synthetic rubber, silicone, or styrene butadiene (SBR).
 
   Stainless Steel
 
     The sleeve or sheath is made of stainless steel, a chemical and corrosion resistant alloy that can have relatively high-pressure ratings.
 
   Steel
 
     The sleeve or sheath is made of steel, a commercial iron that contains carbon in any amount up to about 1.7% as an essential alloying constituent. Steel is malleable under suitable conditions and distinguished from cast iron by its malleability and lower carbon content.
 
   Synthetic Rubber (Neoprene)
 
     The sleeve or sheath is made of a synthetic rubber such as neoprene.
 
   Other
 
     Other unlisted, specialized, or proprietary sleeve or sheath materials.
 
   Search Logic:      All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches.
Features




   Features       
   Your choices are...
 
      
 
   Corrosion Resistant
 
     The heater is made of corrosion-resistant materials and suitable for use in a corrosive or chemical environment.
 
   Cryogenic Use
 
     The heater may be used in a cryogenic environment.
 
   Custom Design
 
     The heater can be custom-designed and configured. Custom designs are configured in coordination with the manufacturer.
 
   Dynamic Power Regulation
 
     Dynamic power regulation regulates the power output from the heater so that parts are heated at the proper rate.
 
   Explosion-Proof
 
     The heater's housing is designed to withstand explosions and protect the materials within. Some suppliers include heaters with housings that can withstand sparking and flames.
 
   Encased Coil
 
     The coil is encased in a casting for protection and to maximize heat transfer.
 
   Finned
 
     The heater has fins for better heat dissipation.
 
   Grounding Wire
 
     The heater is equipped with a grounding wire.
 
   Hazardous Location
 
     Hazardous location heaters are designed for use in places where there is a risk of fire or explosion. Underwriters Laboratories (UL) and other organizations rate these devices.    
 
   Indirect Fired
 
     Indirect fired heaters use a secondary heat exchanger to separate the breathable air stream from the combustion air stream.
 
   Internal Temperature Detector
 
     The heater is equipped with an internal temperature detector.
 
   Microprocessor Controlled
 
     The heater is equipped with a microprocessor that controls the voltage applied to the heated object. The microprocessor regulates the temperature of the heated object, as well as the speed at which the object heats.
 
   Multiple / Independent Timing Controls
 
     Heaters have separate, independent controls for multiple functions such as heating, cooling, temperature hold, or other heater parameters.
 
   Overheat Protection
 
     Heaters include an automatic shut-off or other mechanism to prevent overheating of the material.
 
   Portable
 
     Portable heaters are lightweight or have wheels.
 
   Thermostat
 
     Heaters have an integrated, adjustable or preset thermostat.
 
   UL Approved
 
     Heaters are approved by Underwriters Laboratories (UL). Typically, documentation of UL certification is available from the manufacturer.
 
   Weatherproof Housing
 
     The heater's housing is sealed, liquid-proof, and suitable for use in a harsh, outdoor environment.
 
   Search Logic:      All products with ANY of the selected attributes will be returned as matches. Leaving all boxes unchecked will not limit the search criteria for this question; products with all attribute options will be returned as matches.
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